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This article is about the 2nd of the 10 Steps to Low Cost
Business and points out that we often try to invent solutions when they
already exist and then sometimes don’t fully implement them. The result of
this, of course, is not a low cost business!
STEP #2 –
APPLY THE FUNDAMENTALS WITH RIGOR
Significant
improvements can be achieved by applying known and proven management
solutions with discipline. There is generally little or no need to
‘reinvent the wheel’ and without the discipline to follow through, half
implemented solutions are unlikely to drive results.
There are three key
things that support an approach based on applying fundamentals to improve
business operations:
1. The library is
full of management information and theory
2. Research can
uncover what the best performers do to achieve their outcomes
3. The surest way to
achieve a successful result is to observe what works and then copy it
If these three
things are true, then why do so many companies try to ‘invent’ a new way?
Almost every issue
that is faced in every organization has already been addressed elsewhere.
Sure, some organizations pride themselves on innovation in their
management processes and without this there would be little or no progress
in management thinking. However, innovation is something that needs to be
deliberate, controlled and resourced.
Therefore, the
questions that need to be asked are:
Is your business aiming to be leader in
management thinking and management innovation?
Do you have the
resources, systems and robust discipline to develop new ways of managing
in business?
Would you be better
off replicating actions that have been successful elsewhere?
Even a company as
innovative as GE based its growth on programs involving six sigma and the
Internet, neither of which GE invented. They applied existing thinking
into their environment. This was the core of GE’s innovation – the
application, not the original idea. (GE did coin the term e-business but
obviously they did not invent the Internet.)
Having decided to
implement an approach that works elsewhere many businesses then often fail
to implement the appropriate systems with discipline. (Obviously this was
not the case with GE!)
This failure to
implement with discipline results in a business that looks like it has a
system in place (and often has them well documented) but in practice the
system is not followed and is therefore, not effective. The management of
this type of company may be able to fool itself into thinking that
everything is OK when it is not.
A variation on this
is that some companies ‘cherry pick’ the interesting or ‘sexy’ aspects of
a management process and apply that part with some rigor. This approach
fails because it often misses out on the fundamentals upon which the
management practice is based.
As an example of
this, a company may purchase a powerful maintenance management IT program
and then invest in training their staff to use the program. If they then
fail to put in place the resources and discipline to keep the data up to
date the output becomes out of date and is useless. In this case a great
idea is poorly executed and the system adds little or no value. They may
say that they have an up to date CMMS but it is of little practical use.
In the New
Operations Improvement Cycle many businesses move too quickly from the phase
of Laying The Foundation to the phase of Optimizing Performance. This is
because Step 2, Apply the Fundamentals with Rigor is probably the toughest
step to implement. Stripping your view of business back to the
fundamentals can take real strength because this often means admitting to
or acknowledging the mistakes of the past. Implementing with rigor can
take real courage because many people do not like the discipline that this
requires.
If you and your
business has or can develop the strength and courage to implement Step 2,
your business results will improve remarkably.
You need to review Step #2 if you
have:
-
Not thought through the good practice
requirements of your business
-
Tried to ‘cherry pick’ good practice
-
A poor record of implementation
-
Systems that you know do not work as they
should
-
A business that doesn’t produce results
-
Regularly changed approaches and chased
fads
Step #2 Do’s
-
Do identify the ‘good practices’ required
for your business
-
Do appoint a ‘Champion’ to make change
happen
-
Do measure the actions being taken not
just the outcomes
-
Do learn from the success of others
-
Do apply all elements of good practice not
just the parts you like
Step #2 Common Mistakes
-
Over complicating the requirements or
chase ‘best practice’
-
Leaving the initiative to chance or a
collegiate team
-
Accepting that because the outcome has
changed the actions have been implemented
-
Seeking to invent your ‘own way’
-
Cherry picking the easy parts from good
practice
Case Study
Walk the Talk
At a major
automotive firm Senior Management were concerned about the operational
performance and wanted an audit of the maintenance practices.
An audit such as this
is typically completed in two stages. Firstly, a desk audit to ensure that
there are policies, procedures and systems identified which reflect good
practice. Then a systems audit to check that the policies, procedures and
systems are followed. That is, do they do what they say they do?
In this case the
desk audit went very well. There was a well thought out and proactive
series of policies and procedures. There was also good use of visual
management.
The systems audit,
however, revealed that in many cases the ‘official’ policy was only
followed when it was ‘convenient’ to do so. Equipment reports were
completed ad hoc, programmed activities often ignored and results not
maintained. This meant that the plant was not only not maintained properly
but that the data that the planning team was updating was incomplete.
Consequently the plant performance was unacceptable.
All this resulted
from not applying sufficient rigor to the implementation of what should
have been an effectively sound maintenance management process.
How does your business manage this? Are you
guilty of poor implementation of good ideas?
About The Author
Phillip Slater is
the author of the book
A New Strategy For Continuous Improvement. For more
information visit his website at
http://www.InitiateAction.com.
Note: You are welcome to
reprint this article online on the condition that it remains complete and
unaltered (including the ‘About the author’ info at the end) and you send
a reprint to
enquiries@InitiateAction.com
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